Polyether Polyols: Sustainable Development Pathways from “Black” to “Green”

PUdaily | Updated: July 5, 2024

In the face of increasingly severe global environmental issues, sustainable development has become a critical topic across industries. Polyether polyols, as key raw materials for polyurethanes, elastomers, coatings, adhesives, and more, are directly linked to the sustainability of the entire industry chain through considerations of environmental friendliness, resource efficiency, and recycling capabilities in their production and application processes. Therefore, exploring sustainable development pathways for polyether polyols is not only an environmentally responsible endeavor but also a crucial aspect for enterprise transformation, upgrading, and enhancing competitiveness.

 

Promotion of Green Production Processes

Traditional production processes for polyether polyols often involve significant energy consumption and emissions of harmful substances. To achieve sustainable development, the primary task is to promote green production processes:

1. Utilizing low-carbon raw materials such as bio-based glycerol or waste oils to replace petroleum-based materials.

2. Optimizing reaction conditions by improving catalysis and controlling reaction temperatures to reduce energy consumption.

3. Strictly managing the treatment of wastewater and exhaust gases to ensure that the discharge of “three wastes” meets environmental standards.

 

Recycling and Closed-Loop Production

Increasing the rate of waste recycling is a crucial pathway towards efficient resource utilization. By developing efficient technologies for recycling and reuse, converting PU wastes, offcuts, and non-conforming products into raw materials or auxiliary materials for polyether polyols, a closed-loop production system can be established.

According to analysis by PUdaily, the level of PU recycling in China remains relatively low, and mainly focuses on the recycling of rigid PU foam. Thanks to the implementation of national environmental policies and increasingly robust recycling system for renewable resources such as old furniture, a complete industry chain for PU recycling will undoubtedly be formed in the near future. This approach not only reduces dependence on virgin resources but also significantly decreases environmental pollution, achieving a win-win scenario for both economic and environmental benefits.

 

Development of High-Performance, Low-VOC Products

As consumer demand for eco-friendly products rises, the market trend has shifted towards developing polyether polyol products that are high-performance and low in volatile organic compound (VOC) content.

Driven by China’s dual carbon targets and the green development, CO2-based polyols and bio-based polyols have attracted widespread attention, according to a survey by PUdaily. CO2-based polyols combine the mechanical strength and modulus of polycarbonates with the water resistance of polyether polyols. Bio-based polyols, produced from biomass, are also more environmentally friendly.

In June 2024, Changhua Chemical broke ground on a new CO2-based polyols and high-performance polyols plant in Lianyungang. The technology for the new plant is based on a proprietary process and catalyst from Econic Technologies, which replaces fossil feedstocks with captured CO2. Changhua’s new site is expected to produce 1.06 million tonnes of CO2-based polyols annually.

Such products not only enhance the environmental performance of end products, reducing potential threats to human health, but also meet stringent environmental regulations, enabling companies to explore broader market opportunities.

 

Miscellaneous

1. International Cooperation

Enhancing international technological exchanges and cooperation, sharing green production technologies and market experiences can help drive the transformation and upgrading of the entire industry.

2. Policy Guidance

Governments should enact more policy measures to support the development of green chemistry, such as financial subsidies, tax incentives, funding for environmental technology R&D, so as to create a favorable external environment for the sustainable development of the polyether polyols industry.

3. Consumer Education

By promoting the concept of green consumption, raising public awareness and acceptance of green chemicals, guiding consumers to choose PU products with better environmental performance can, in turn, encourage producers to increase R&D in green products.

 

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